Machine Plastering Construction Solutions

High‑Speed Application Meets Superior Performance Novastar™ HPS — Engineered for High‑Speed Machine Plastering Systems


Purpose‑built for continuous pump‑spray workflows — delivering consistent rheology under pressure, zero nozzle blockage, and a uniform surface finish at speed. Maximize output without compromising quality.

Pump‑Friendly High Productivity Consistent Quality Reduced Labor Costs Excellent Coverage
Certified & Trusted
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Machine-Applied Plastering

What Is Machine‑Applied Plastering
& How Landu Novastar HPS Enhances It

Machine‑applied plastering uses specialized equipment to mix, pump, and spray plaster onto walls and ceilings — delivering higher output, better surface uniformity, and lower labor costs compared to manual methods.


Key Advantages of the System

400 m²
Machine output per day
60 m²
Manual output per day
Productivity increase
↓ Cost
Reduced manpower & time
  • High productivity — 150–400 m² per day vs. 30–60 m² manual
  • Uniform finish and consistent mixing throughout the project
  • Reduced manpower requirements and shorter project timelines
  • Improved operator safety and significantly reduced fatigue

Compatible Equipment

PFT G4 PFT G5 Putzmeister MP25 Putzmeister S5 Putzmeister S6 M‑Tec Duo‑Mix M‑Tec Mono‑Mix M‑Tec M300 Other Mortar Pumps
Landu Novastar Hydroxypropyl Starch Ether Product Powder
Novastar™ HPS Product Powder ⭐ Landu

Why Landu Novastar HPS Matters

Excellent Pumpability & Viscosity Control Consistent flow without nozzle blockage under continuous pump pressure
Superior Anti‑Sagging After Spray Zero sag on vertical and overhead surfaces immediately after application
Reduced Rebound & Material Loss Optimised adhesion on impact for lower waste and better coverage yield
Compatible with All Major Machines Engineered to perform across PFT, Putzmeister, M‑Tec and all mortar pump platforms
Application Types

Landu Novastar HPS in Machine‑Applied Plaster Formulations

Purpose‑engineered grades for every machine plastering workflow — from interior smooth finishes to exterior textured coatings — delivering consistent pump performance and superior surface quality.


01 Application Type

Interior Machine Spray Plaster
Enhanced by Landu Novastar HPS

For large wall and ceiling areas requiring smooth, high‑quality finishes. Optimised for continuous pump‑spray workflows with consistent layer thickness and zero sag.

  • Excellent pumpability and consistent spray pattern throughout the shift
  • Anti‑sagging control for 10–15 mm single‑coat applications
Recommended HPS
ST1506A ST1703A
Dosage Rate
0.15–0.25% by weight
Productivity
200–400 m² / day
Interior Machine Spray Plastering Application
Interior Spray Plaster — Machine Applied ✓ HPS Enhanced
400 m²
Max output per day
15 mm
Max single coat thickness
0.25%
Max HPS dosage rate
Zero
Nozzle blockage rate
Exterior Machine Spray Plastering on High-Rise Facade
Exterior Facade — Machine Spray Applied ✓ HPS Enhanced
300 m²
Max output per day
20 mm
Max single coat thickness
0.30%
Max HPS dosage rate
All
Weather conditions rated
02 Application Type

Exterior Machine Spray Plaster
with Landu Novastar HPS

For facades and high‑rise projects requiring superior pumpability and long‑term weather durability. Optimised for thicker coats with consistent layer adhesion and zero sag on vertical surfaces.

  • Superior pumpability under high‑pressure continuous spray conditions
  • Exceptional weather durability for exterior facade applications
  • Anti‑sagging control for 12–20 mm thick single‑coat applications
  • Enhanced adhesion on concrete, brick, and AAC substrates
UV Resistant Rain Resistant Wind Load Rated Freeze‑Thaw Stable
Recommended HPS
ST1703A ST2442
Dosage Rate
0.2–0.3% by weight
Coat Thickness
12–20 mm single coat
Productivity
150–300 m² / day
Continuous Mixer System for Machine Plastering
Continuous Mixer — Steady Flow System ✓ HPS Enhanced
2–4 h
Extended pot life
0.28%
Max HPS dosage rate
Low
Equipment wear rate
Stable
Rheology throughout cycle
03 Application Type

Continuous Mixer Systems
with Landu Novastar HPS

Engineered for steady, uninterrupted flow through continuous mixer platforms. Novastar‑HPS maintains consistent viscosity from first mix to final spray, reducing downtime and protecting pump components.

Compatible Mixer Platforms
PFT G4 Putzmeister MP25 M‑Tec Duo‑Mix Other Mortar Pumps
Smooth Mix Cycle Consistent viscosity profile from batch start to end — no fluctuation under continuous pump load
Low Equipment Wear Optimised lubricity reduces abrasion on pump stators, rotors, and hose linings
Extended Pot Life — 2 to 4 Hours Retains workability over long shifts without premature stiffening or water separation
Extended Rheology Stability Maintains target flow consistency across temperature variation and extended pumping distances
Recommended HPS
Dosage Rate
0.15–0.28% by weight
Pot Life
2–4 h extended open time
04 Application Type

Machine Spray Base Coat
with Landu Novastar HPS

Engineered for 15–25 mm thick base coat applications requiring strong substrate adhesion, zero sag, and a perfectly level surface for subsequent finish coats. Consistent performance across concrete, brick, and block substrates.

Strong Substrate Adhesion Superior bonding on concrete, brick, AAC block, and mixed masonry surfaces
Anti‑Sagging in 15–25 mm Layers Maintains full coat thickness on vertical and overhead surfaces without slump or deformation
Easy Build‑Up for Finish Coats Smooth, level surface profile after application — reduces leveling effort for subsequent layers
Consistent Pumpability Stable viscosity under pump pressure for uninterrupted spray output and uniform coverage
Recommended HPS
Dosage Rate
0.18–0.28% by weight
Coat Thickness
15–25 mm single coat
Machine Spray Base Coat Application on Wall Surface
Base Coat — Machine Spray Applied ✓ HPS Enhanced
25 mm
Max single coat thickness
0.28%
Max HPS dosage rate
Zero
Sag on vertical surfaces
Level
Finish-ready surface profile
Application Types — 05 & 06

Finish & Thin‑Layer Machine Plaster — Fine Surface Quality & High Coverage

Two precision‑engineered application types for final‑layer and thin‑film workflows — delivering smooth trowelable finishes, minimal rebound, and fast high‑coverage spray performance.


05 Application Type

Finish Coat (Machine Spray)
Fine Surface Quality with Landu Novastar HPS

Engineered for 5–10 mm final layers where surface smoothness and trowelability are critical. Novastar‑HPS ensures consistent spray flow, zero drag, and a flawless finish‑ready surface.

Smooth Spray Flow Uniform viscosity through the nozzle for even coat distribution across the full surface
Easy Troweling for 5–10 mm Final Layers Optimised open time and surface plasticity for effortless manual or mechanical troweling
Flawless Finish‑Ready Surface Consistent texture and minimal pinholing — ready for paint, tile, or decorative coating
Recommended HPS
Dosage Rate
0.2–0.3% by weight
Coat Thickness
5–10 mm finish layer
Finish Coat Machine Spray — Fine Surface Plastering
Finish Coat — Machine Spray Applied ✓ HPS Enhanced
10 mm
Max finish coat thickness
0.30%
Max HPS dosage rate
Smooth
Trowel‑ready surface
Zero
Pinhole or drag defects

06 Application Type

Thin‑Layer Machine Plaster
Efficient High‑Coverage Systems with Landu Novastar HPS

Optimised for fast spray of 5–10 mm films with minimal rebound and maximum area coverage per shift. Novastar‑HPS maintains stable flow and adhesion at high spray speeds.

Fast High‑Coverage Spray Engineered for maximum m² output per shift at thin‑film thicknesses without quality compromise
Minimal Rebound Loss Optimised adhesion on impact — reduces material waste and improves coverage yield per bag
Stable Flow at High Spray Speed Consistent viscosity under rapid pump cycles — no sagging or tearing in thin‑film applications
Recommended HPS
Dosage Rate
0.18–0.28% by weight
Film Thickness
5–10 mm thin‑layer spray
Thin-Layer Machine Plaster — High Coverage Spray System
Thin‑Layer Plaster — High‑Coverage Spray ✓ HPS Enhanced
High
Coverage per shift
0.28%
Max HPS dosage rate
Min.
Rebound material loss
10 mm
Max thin‑film thickness
Performance Advantages

Landu Novastar Hydroxypropyl Starch Ether (HPS)
in Machine Plaster

A structured overview of the six core performance advantages Novastar‑HPS delivers across all machine plaster application types — from pumpability to extended pot life.


6
Core performance advantages
2–4 h
Extended pot life for continuous operation
Zero
Nozzle clogging under pump pressure
Performance Aspect Landu Novastar HPS Benefit
Pumpability 01
Stable flow through hoses and nozzles without clogging — consistent pump pressure maintained throughout the shift
Spray Pattern Consistency 02
Even thickness and coverage across the full spray arc — eliminates thin spots, streaking, and uneven build‑up
Anti‑Sagging 03
Thixotropic behaviour prevents slumping immediately post‑spray — full coat thickness retained on vertical and overhead surfaces
Reduced Rebound 04
Minimizes material waste on impact — improves coverage yield per bag and reduces site clean‑up time
Equipment Protection 05
Smooth rheology reduces abrasive wear on pump stators, rotors, hose linings, and nozzle components — extending service life
Extended Pot Life 06
2–4 hours of workability for uninterrupted continuous operation 2–4 h — no premature stiffening or water separation under shift conditions
Product Selection Guide

Recommended Landu Novastar HPS Grades
for Machine Plastering


Product Viscosity (mPa·s) Ash (%) Primary Use Highlight Benefits Dosage (%) TDS
ST1506A 500 – 3,500 ≤ 12 Interior / Exterior / Continuous Mixers
Excellent pumpability and versatility
0.15 – 0.30
ST1703A 1,500 – 4,000 ≤ 10 Exterior High‑Performance
Superior anti‑sag and weather resistance
0.20 – 0.35
ST2442 2,000 – 5,000 ≤ 12 Thick Base Coats
Maximum anti‑sagging, multi‑functional
0.20 – 0.35
ST1403B 500 – 1,000 ≤ 12 Thin‑Layer / Interior Spray
Reliable economic solution
0.15 – 0.25
Formulation & Compatibility

Quick Formulation Guide & Equipment Compatibility


Quick Reference
Machine Plaster Formulation Guide — Landu Novastar HPS
01 Interior Plaster
Cement 15–20% Sand 75–80% ST1506A 0.15–0.25% HPMC 0.05–0.1%
02 Exterior Plaster
Cement 18–25% ST1703A / ST2442 0.2–0.3% HPMC 0.1% Fiber 0.1%
03 Continuous Mix System
Cement 16–22% ST1506A 0.18–0.28% Retarder 0.05–0.1%
04 Thin Coat
Cement 20–28% ST1403B / ST1506A 0.18–0.28% RDP 1–2%
Compatibility Reference
Equipment Compatibility — Landu Novastar HPS
Machine Type Example Models Recommended HPS
PFT
Germany
G4, G5, Ritmo Series
ST1506A ST1703A
Putzmeister
Germany
MP25, MP35, S5, S6
ST1506A ST1703A
M‑Tec
Germany
Duo‑Mix, Mono‑Mix, M300 Series
ST1506A ST2442
Chinese Brands
China
Tupo, Huade, Yingchuang
ST1506A ST1403B
Application Best Practices

Best Practices & Troubleshooting — Landu Novastar HPS


01
Preparation
Inspect & clean all equipment Pre‑wet substrate surface Prepare materials under dry conditions
02
Mixing & Pumping
Calibrate water flow rate Ensure consistent feed rate Avoid air entrainment Maintain steady pump pressure
03
Spraying
Hold nozzle 30–50 cm from surface Apply in overlapping passes Target uniform 10–20 mm layer
04
Finishing
Allow initial set 10–30 min Float or trowel smooth
05
Cleaning
Flush hoses & pumps immediately after use Lubricate moving parts daily
Key Parameters
Spraying & Finishing — Critical Specs
Nozzle Distance
Maintain nozzle 30–50 cm from the substrate surface for optimal spray impact and coverage uniformity. 30–50 cm
Layer Thickness
Apply in overlapping passes to achieve a consistent, uniform layer across the full surface area. 10–20 mm
Initial Set Window
Allow initial set before floating or troweling — do not disturb the coat during this window. 10–30 min
Post‑Use Cleaning
Flush hoses and pumps immediately after each session. Lubricate all moving parts daily to prevent wear.
Troubleshooting
Issue → Solution Guide
Pump Blockage
Check mix water ratio and aggregate gradation
Excessive Rebound
Reduce spray pressure or increase HPS dosage
Sagging / Slumping
Switch to high‑viscosity grade ST1703A or ST2442
Success Stories

Machine Plastering Projects Powered by Landu Novastar HPS

Real‑world results across residential, industrial, and healthcare projects — demonstrating measurable productivity gains, zero‑clog reliability, and long‑term surface durability.


50-Story Residential Tower
ST1506A
50‑Story Residential Tower 01
Dosage
0.22%ST1506A
Productivity
350 m²per day
Zero pump clogs throughout the full project duration — uninterrupted high‑rise spray operation
Industrial Complex Facades
ST1703A
Industrial Complex Facades 02
Dosage
0.28%ST1703A
Durability
2 yrcrack‑free
Superior anti‑sag performance on large vertical facades with confirmed 2‑year crack‑free durability
Hospital Interiors
ST1506A
Hospital Interiors 03
Dosage
0.25%ST1506A
Output
400 m²per day
Top‑grade finish quality achieved at 400 m²/day — meeting strict hospital interior surface standards
FAQ

Landu Novastar™ HPS for Mechanized Plaster Systems

Frequently asked questions on dosage, compatibility, pumpability and on‑site troubleshooting for machine‑applied plastering.


Answer

0.15–0.35% depending on application.
Interior: 0.15–0.25%  ·  Exterior: 0.2–0.35%

Answer

ST1506A is the top choice for most machine applications due to its versatile viscosity range and excellent pumpability.

Answer

No. HPS improves pumpability and reduces blockage risk. Blockages are typically caused by poor mixing, lumps, or improper sand gradation.

Answer

Use higher viscosity HPS (ST1703A or ST2442) at 0.25–0.35%, reduce water content, and apply proper thickness per pass.

Answer

Yes. HPS is compatible with all major brands — PFT, Putzmeister, M‑Tec and Chinese brands. Adjust dosage based on specific equipment.

Answer

Reduce spray pressure, optimize water content, increase HPS dosage, and adjust spray angle at 30–50 cm distance.

Answer

Typically 2–4 hours in continuous mixers. Can be extended with retarders if needed.

Answer

Increase HPS dosage by 0.05–0.1%, add HPMC (0.05–0.1%), optimize water content, and use proper sand gradation.

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